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Lean & Sustainable Factory 2023

Inline Measurement

Bodyshop

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FMC | Framing Midstream Check

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Area

Bodyshop

Implementation date

2023

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01

Before

  • Not possible to detect problem before perceptron
    (120 bodies later).
  • In the event of a major deviation, the risk is high to contaminate the system with non-conform product downstream.
02

After

  • Implement a new, in-house developed, comprehensive system (measure, alarm and report) to control the most critical dimensions for the Liftgate in the beginning of Framing 2A.
  • Reduce the propagation risk by 66% (from 120 unchecked bodies to 40).

Project figures

Investment

20K €

Saving

Potential Risk reduction

Results/improvements

Risk reduction of major reworks / Scrap

20K €

Potential Risk reduction

Risk reduction of major reworks / Scrap